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Manufacturing
M-DOT’s modern manufacturing facility features the latest in CNC turning and milling centers. We have certified welding, inspection, assembly, hot forming, sheet metal and material processing departments.
We are currently in development of proprietary processes that will yield medical-grade titanium micro-sheet-metal parts at very low cost.
All M-DOT Aerospace facilities meet appropriate environmental laws and regulations of the Federal government, Arizona state government, Maricopa County government and Phoenix government for, but not limited to, the following groupings: airborne emissions, waterborne effluents, external radiation levels, outdoor noise, solid and bulk waste disposal practices, and handling and storage of toxic and hazardous materials.
M-DOT is certified to receive, pack and ship Dangerous Goods per FAA 49CFR172 Regulations 6-21-2007
M-Dot’s modern manufacturing facility features state of the art CNC milling centers. Equipment consist of the following:
Shop floor control
- ISO MOT Certified Process
Milling
- Haas EC-400 Horizontal Machining Center
- X = 20”. Y = 20“. Z = 20”, 30-hp, 12,000-rpm, Inline Direct Drive Spindle with rigid tapping , 1000 psi thru-spindle coolant, wireless Visual Quick Code Probing System, Side-mount 60 Tool Changer
- HAAS VF-4 Vertical Machining Center
- 50” x 18” x 20”, 30=hp, 10000 rpm with Rigid Tapping, Full 4th axis with 12” table, 20 tool holder carousel.
- HAAS Super Speed VF-4SS Vertical Machining Center
- 50” x 20” x 25”, (XYZ) 30-hp, 12,000-rpm, Inline Direct Drive Spindle with rigid tapping, 24 Tool High Speed Tool Changer. Full 4th Axis with 8”, 3 Jaw Chuck and 5C Collet Chuck with pneumatic draw tube, 1.75” I.D. thru-hole.
- HAAS Super Speed VF-2SSYT Vertical Machining Center
- 30” x 20” x 20”, (XYZ) 30-hp, 12,000-rpm, Inline Direct Drive Spindle with rigid tapping, 24 Tool High Speed Tool Changer. 4th-Axis Drive and Wiring for Brushless Type Rotary Table. 1MB memory and USB Port interface. Visual Quick Code Probing System and High Speed Machining with Look-Ahead.
- HAAS Super Speed VF-2SS Vertical Machining Center
- 30” x 16” x 20”, (XYZ) 30-hp, 12,000-rpm, Inline Direct Drive Spindle with rigid tapping, 24 Tool High Speed Tool Changer. 4th-Axis Drive and Wiring for Brushless Type Rotary Table. 1MB memory and USB Port interface. Visual Quick Code Probing System and High Speed Machining with Look-Ahead.
- Revolution Minuteman CNC Vertical bed Mill
- Centroid Control and full 10” Full 4th axis.
- Acer Vertical Milling Machine
- 3 HP variable speed from 60 to 4,500 rpm, HRC 52 degree table surface, Precision ground ram ways within .0004” accuracy
- Bridgeport Vertical Mill
- Variable speed head and electronic digital readout
- Enco Vertical Mill
- Bridgeport copy. Variable speed head.
M-Dot’s modern manufacturing facility features state of the art CNC turning centers. Equipment consist of the following:
Turning
- HAAS SL-30 CNC Turning Center
- 17” Dia x 34”, 30hp with fully programmable Hydraulic tailstock, Belt type chip conveyor, 6” Collet Chuck, 3J Collet Chuck, 3” ATS Collet Chuck
- HAAS SL-30T CNC Turning Center with live tooling and C-Axis
- 17” Dia x 30”, 30-hp with fully programmable Hydraulic tailstock, Belt type chip conveyor, 6” Collet Chuck, 3J Collet Chuck, 3” ATS Collet Chuck
- HAAS SL-30LT CNC Turning Center with live tooling and C-Axis
- 17” Dia x 30”, 30-hp with fully programmable Hydraulic tailstock, Belt type chip conveyor, A2-6 Spindle, 10” Chuck, 3” Bar Capacity, Bolt-on Turret Rigid Tapping, USB interface
- Victor Engine Lathe
- 28” x 40” with 32” gap with 3 Jaw chuck (2), 4 Jaw chuck, 14” Faceplate
- Mori Seiki Engine Lathe
- 15” x 60” with 3 Jaw check (2), 4 Jaw check, 14” Faceplate
M-Dot’s modern manufacturing facility features state of the art material processing. Equipment consist of the following:
Grinding / Hand Finishing
- 2 Acra Surface Grinders – 6” x 12”
Sawing
- DoAll 305H Automatic Bank Saw – 13” x 13” capacity
- Sawmaster Vertical Bank Saw – 18” throat
- Dake V40 Three-Sheet Vertical Sand Saw - 40” throat
- Chicago Abrasive Saw – 4” capacity
- Milwaukee Abrasive Saw – 3” capacity
Finishing
- ICM Glass Bead Blaster 32” x 16”
- Burr Bench vibrating deburr tank 20” x 10” x 10”
- Nova vibrating deburr tank 12” bowl
M-DOT Aerospace manufactures a variety of sheet metal and combined machined and sheet metal parts. Complex sheet metal parts including exhaust systems, burners and titanium structures are designed and manufactured. Equipment consist of the following:
Sheet metal
- 125 ton Stretching press with 48” x 36” capacity
- 125 ton 4-post hydraulic press
- 70 ton Dries & Krump 72” Press Brake
- 60 ton Hydraulic expander table
- 20 ton 4-post hydraulic press with 10” bed area
- 15 ton Hydraulic press with 24” bed area
- Basic hand equipment including 24” rolls, 48” manual shear, 48” bending brake, plasma cutter and had tools
M-DOT Aerospace is also fully qualified with hot forming titanium for aerospace structures.
M-DOT Aerospace is also fully qualified with hot forming titanium for aerospace structures. Equipment consist of the following:
Calibrated heat treating ovens
- Blue-M Oven – 600ºF with 20” x 20” x18” capacity with digital temperature control and graphing pinwheel
- Sybron Thermolyne Electric Furnace - 2000ºF with 11” x 25” x 10” capacity with digital temperature control and graphing function
Welding - Certified operator and equipment
- Four (4) fully equipment TIP (GTAW) welding booths hard plumbed for shielding gas.
- Two (2) Miller Synchro-Wave TIG Welding Power Supplies
- Miller Power Pulser Module for Synchro-Wave Power Supply
- Linde UCC305 TIG Welding Power Supply
- Oxy-Acetylene Outfit
- Miller MIG welder
- Hand Brazing Equipment
- Unitek 150 Watt/Sec Resistance Welder for Instrumentation
Inspection
- Metris LK Ascent 8.7.6 CMM (2007)
- LK Act Controller
- Table size 32 x 28 x 24
- Programmable CMM, HH10T motorized indexing probe head with 6 port rack.
- OGP 14” Basic Bench Optical Comparator with Auto-edge detection, digital angle readout, 10X, 20X & overlays
- Deltronic 14” Optical Comparator with 10X, 20X and 50X magnification, digital readout and geometric computing
- Standridge Surface Plate 60” x 36”
- Starrett Surface Plate 36” x 48”
- Starrett Surface Plate 18” x 24”
M-DOT produce complex assemblies for a variety of systems including missiles, aircraft and commercial product lines.
Final Assembly
- Three (3) Pneumatic riveting machinery
- Multi fixtures and tooling specific for assembly of flight and production parts & assemblies.
Programming
- Solidworks® Version 2006
- GibbsCam® Version 7.3.1
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We are Constantly Upgrading our Facility and Capabilities
In 2009 we will be celebrating our 20th anniversary!
Call Us if You Need:
Assistance in design and development of any aerospace system regardless of complexity. From simple exhaust ducts to entire twin-spool turboprop engines. Examples of products and projects include:
Hot Formed Titanium Structures
Small Gas Turbines
Turboalternators
Turbopumps
Turbo Fuel Pumps
High Speed Electric Motors
High-Speed Bearing Systems
Turbochargers
Turbine-Driven Generators
Missile Sub-Assemblies
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